VarioDuct - Hardened Adhesive Strips

Hardened and ground "adhesive strips" are commonly used for both new machines and systems, as well as in retrofitting projects.
VarioDuct is a standard program for typical adhesive strip dimensions, with a thickness of 4 mm , and customizable lengths and bevels on the longitudinal edges. Your desired length is produced promptly using cooled CBN cutoff grinding, and the desired bevels can be ground up to 2 x 45° per edge. Bevels are often added when the strips are to be glued into a milled groove in the machine bed.

VarioDuct is available in standard widths: 20, 25, 30, 35, 40, 45, 50, 55, 60, and 80 mm.

Material: 1.2842 / 90 MnCrV 8, fully hardened, 58-62 HRC.
Top surface: Fine-ground, Ra = 0.8 μm
Bottom + Width: Cross-ground, Ra = 6 μm (rough for better adhesive bonding)
Length: Customizable between 100 and 1,1800 mm (some widths up to 3,100 mm), optionally with end grinding.


Click here to calculate your individual adhesive strips - VarioDuct

VarioDuct, hardened adhesive strip in table guide
VarioDuct, hardened adhesive strip in installed condition. The guide surface of the Y-axis for the table movement can be seen. The drive spindle can be seen above it.
Milling head, vertically adjustable
Picture of a light milling device. The vertical adjustment capability of the milling head is clearly visible. The guides are made with VarioDuct strips.

Designations of Optional Bevels on Longitudinal Edges:

VarioDuct, hardened adhesive strip. Schematic representation of the front side with definition of optional bevels on the longitudinal edges, as well as the adhesive surface and the guide surface. Sketch of an adhesive strip, front side

Execution:

VarioDuct, hardened adhesive strip, schematic representation of the general design. Thickness 4 mm +0.05/-0 mm, width tolerance +0.2/-0 mm (various widths available), guide surface longitudinally ground with a roughness of Ra 0.8 µm, adhesive surface cross-ground with a roughness of Ra 6 µm. Sketch VarioDuct, general design

Installation Example - Step:

Bevel E and Bevel G selected, Longitudinal edges F and H sharp-edged.

VarioDuct, hardened adhesive strip, schematic representation of the installation example step. Two diagonally opposite bevels are shown. Sketch VarioDuct, installation example step

Order Example:

VarioDuct, adhesive strip, 40 x 4 x 1,000 mm, Bevel E = 0.5 mm, Bevel G = 1.0 mm, End faces ground at right angles.

Installation Example - Groove with Side Guide and Undercut:

Bevel G and Bevel H selected and Longitudinal edges E and F sharp-edged.

VarioDuct, hardened adhesive strip, schematic representation of the installation example groove with side guide and undercut. The bevels on the adhesive strips matching the prepared grooves are shown. Sketch VarioDuct, example 3-sided guide

Order Example:

2 pieces of VarioDuct adhesive strip, 40 x 4 x 1,800 mm, Bevel G = 1.0 mm, Bevel H = 1.0 mm, 1 piece of VarioDuct adhesive strip, 25 x 4 x 1,800 mm, Bevel G = 1.0 mm, Bevel H = 1.0 mm.

Available for the following grades:

Downloads

VarioDuct - Hardened Adhesive Strips

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